Develop, Validate & Scale Advanced Wood & Fibre-Based Products

InnoTech Alberta’s Engineered Composites Facilities help organizations develop, evaluate, and commercialize innovative wood and fibre-based products. Using pilot-scale manufacturing infrastructure and specialized testing capabilities, we support product development, process optimization, technology validation, and commercial scale-up initiatives.

Our facilities are designed to bridge the gap between laboratory research and industrial production, allowing companies to evaluate new materials, formulations, and manufacturing approaches under conditions that closely reflect commercial operations.

What's on this page?

What Our Facilities Enable

What Our Facilities Enable

Panel Pilot Plant

Panel Pilot Plant

Pilot-Scale Manufacturing Infrastructure

Pilot-Scale Manufacturing Infrastructure

OSB Large-Scale Pilot Line

OSB Large-Scale Pilot Line

MDF Refiner Pilot Plant

MDF Refiner Pilot Plant

Product Evaluation & Testing Laboratory

Product Evaluation & Testing Laboratory

Typical Projects

Typical Projects

What Our Facilities Enable

Organizations use our facilities to:

  • Develop engineered wood and fibre-based products
  • Evaluate alternative materials and feedstocks
  • Improve product performance and durability
  • Optimize manufacturing processes
  • Assess new resins, additives, and treatments
  • Produce pilot-scale products for testing and demonstration
  • Reduce technical and commercialization risk

Whether you’re improving an existing product or developing a new one, we have the expertise,  infrastructure, and experience needed to support informed business and investment decisions.

Panel Pilot Plant

Replicating Modern Manufacturing Conditions

The Engineered Composites Panel Pilot Plant enables clients to evaluate products and manufacturing processes under conditions that closely replicate those found in modern commercial facilities. The highly automated facility supports both research and industrial projects while providing the flexibility required for product development and process innovation.

The facility supports the development and evaluation of:

Structural Building Products

  • Oriented Strand Board (OSB)
  • Oriented Strand Lumber (OSL)
  • Laminated Strand Lumber (LSL)
  • Parallel Strand Lumber (PSL)
  • Laminated Veneer Lumber (LVL)
  • Cross-Laminated Timber (CLT)
  • Plywood
  • Container flooring

Panel Products

  • Medium Density Fibreboard (MDF)
  • High Density Fibreboard (HDF)
  • Particleboard
  • Fibre insulation board

Product Enhancement and Process Development

  • Resin and wax evaluation
  • Fire retardants
  • Preservatives
  • Release agents
  • Surface treatments and overlays
  • Embossing technologies
  • Manufacturing process improvements
  • New product development initiatives

The facility is operated by experienced technical personnel and provides industry-relevant manufacturing conditions for product and process validation.

Pilot-Scale Manufacturing Infrastructure

Supporting Product Development & Commercial Scale-Up

A key challenge in engineered composites innovation is understanding how products and processes will perform at industrial scale.

Our pilot-scale manufacturing equipment allows organizations to evaluate production variables, optimize process parameters, and generate representative product samples before making significant commercial investments.

Key infrastructure includes:

  • Automated panel-forming systems
  • Oil- and steam-heated presses
  • Steam injection capabilities
  • Advanced blending and resin application systems
  • MDF refining equipment
  • Drying and fibre preparation systems
  • Automated process control and data acquisition systems
  • Large-scale material preparation and handling equipment

These systems support realistic manufacturing trials while generating the performance data needed for scale-up and commercialization decisions

OSB Large-Scale Pilot Line

Full-Scale Validation for Engineered Wood Products

The OSB Large-Scale Pilot Line provides a highly automated environment for the development and evaluation of strand-based composite products. The facility can manufacture full-size product panels (5’ × 9’ press) while allowing researchers and industry partners to study process conditions, evaluate material performance, and optimize production methods.  It is the only public R&D facility of its kind in North America, offering unique scale-up capabilities. 

This capability allows organizations to move beyond laboratory testing and evaluate technologies under conditions that closely resemble commercial manufacturing operations.

MDF Refiner Pilot Plant

Fibre Processing and Product Development

The MDF Refiner Pilot Plant supports the development and evaluation of fibre-based panel products. Researchers and product developers can investigate fibre preparation, refining methods, material characteristics, and manufacturing approaches that influence final product quality and performance. 

The facility helps organizations assess process changes and new product concepts before implementation in commercial operations.

Product Evaluation & Testing Laboratory

Independent Performance Validation

Product performance is essential to successful commercialization. Our testing laboratory provides the capability to evaluate product properties, validate manufacturing outcomes, and compare alternative materials, formulations, and processing approaches. We provide CCMC evaluation and technical support for binder systems used in OSB and waferboard manufacturing, supporting both new resin systems and existing formulations. Our expertise helps manufacturers evaluate binder performance and support product development and certification requirements. 

Testing and evaluation services support:

  • CSA, ASTM, ANSI, JAS, JIS, EN, CCMC, Chinese standard
  • 4’ x 8’ panel density measurement using a unique X-ray scanning machine
  • QMS vertical density profiler for small specimens
  • Three Instron universal testing machines, 5kN up to 100kN
  • Demco concentrated static and impact loading (CSL & CIL)
  • Edgewise shear tester
  • Two environmental conditioning chambers
  • Walk-in oven and small sample ovens
  • Boil, steam, and soak tanks
  • Thermal conductivity testing instrument used for evaluating wood fibre insulation board and other composite insulating materials
  • Thickness sander
  • Thickness planer

Typical Projects

Our facilities regularly support:

  • Development of next-generation wood products
  • Alternative fibre utilization initiatives
  • New adhesive and resin systems
  • Product performance improvements
  • Manufacturing process optimization
  • Pilot-scale manufacturing trials
  • Commercial scale-up evaluations
  • Carbonized and engineered fibre products
  • New construction and building-material technologies

For more information