Accelerating Innovation from Feedstock to Fibre

The Carbon Fibre Processing Facility helps organizations develop, evaluate, and scale carbon fibre technologies from precursor development through pilot-scale production. As Canada’s first industry-accessible, fully integrated carbon fibre processing facility, it provides a unique platform for advancing new materials, validating technologies, and reducing commercialization risk.

A cornerstone of InnoTech Alberta’s advanced materials capabilities, the facility supports the development of carbon fibre from bitumen-derived feedstocks and other carbon-rich precursor materials.

What's on this page?

How We Help

How We Help

Our Capabilities

Our Capabilities

From Laboratory to Pilot Scale

From Laboratory to Pilot Scale

Why Bitumen-Derived Carbon Fibre?

Why Bitumen-Derived Carbon Fibre?

Work With InnoTech Alberta

Work With InnoTech Alberta

How We Help

Whether you are evaluating a new precursor material, optimizing a manufacturing process, or preparing for commercial deployment, our team can help you:

  • Develop and evaluate carbon fibre precursor materials
  • Assess bitumen-derived and alternative feedstocks
  • Optimize fibre production processes
  • Produce materials for testing and validation
  • Characterize fibre properties and performance
  • Validate technologies before commercialization
  • Reduce scale-up and investment risk

Our Capabilities

Carbon Fibre Process Development

We support the complete carbon fibre development pathway, from precursor preparation through spinning, stabilization, carbonization, and post-treatment. Our integrated infrastructure allows organizations to evaluate new technologies, improve product quality, and optimize manufacturing performance.

Technology Evaluation & Validation

Our team helps clients assess technical feasibility, generate performance data, and validate technologies under increasingly representative operating conditions. These capabilities support investment decisions and accelerate commercialization.

Scale-Up Support

A key advantage of the facility is the ability to support both laboratory-scale development and pilot-scale validation within a single integrated environment. This allows technologies to progress efficiently from proof-of-concept through commercialization development.

From Laboratory to Pilot Scale

The facility combines laboratory-scale flexibility with pilot-scale production capability, enabling organizations to develop and de-risk new carbon fibre technologies before commercial deployment. The facility allows innovators to evaluate new feedstocks, optimize operating conditions, and understand how technologies perform as they move toward larger-scale implementation.

Continuous Fibre Processing Lines

 

Lab-scale

Pilot-scale

Maximum Throughput

25 g/hr

125 g/hr

Maximum Stabilization Temperature

300°C

325°C

Maximum Carbonization Temperature

1,500 °C

2,400°C

Surface Treatment

N/A

Wash and sizing bath

Why Bitumen-Derived Carbon Fibre?

Bitumen contains carbon-rich components that can serve as alternative precursor materials for carbon fibre production. Developing carbon fibre from these feedstocks has the potential to create higher-value products from Alberta’s hydrocarbon resources while supporting new opportunities in advanced manufacturing. 

Potential applications include:

  • Construction materials
  • Transportation systems
  • Manufacturing
  • Advanced industrial products

Work With InnoTech Alberta

Whether you are evaluating a new precursor material, optimizing a carbon fibre process, or preparing for commercialization, we can provide the expertise, infrastructure, and scale-up capability needed to move innovation forward.

                            

For more information